Roubo Workbench Build: Chopping Mortises by Hand

Roughed out mortise

The mortises in the top are huge.  When I say huge, they are caverns of darkness that suck the life force from unsuspecting victims.  They measure two inches wide, by 5 inches long, by two inches deep.  There are four of these soul sucking vampires to slay.  If you want to face these monsters, you’ll … Read more

Roubo Workbench Build: Leg Tenons the Hybrid Way – Video

Roubo Workbench Build: Tenons

I intended to demonstrate cutting the large leg tenons for the Roubo workbench build two different ways: by hand and with the aid of a band saw.  Unfortunately, my camera shifted while I was cutting the tenon cheeks.  Consequently, you’ll only get to see my poor cross-cutting skills today. Marking Out I like to start … Read more

Roubo Legs: Squaring End-Grain

Squaring end-grain with a low-angle jack

There’s a bit of stigma when it comes to squaring end-grain.  It really isn’t all that difficult.  Just follow the same rules you do for long-grain and make sure you have a sharp plane iron.  The real trick is ensuring exact, crisp layout. Start by knifing in your line using an accurate square.  Assuming your … Read more

Roubo Build: Jointing Wide Edges Dead Square

Jointing Wide Edges by Hand

Jointing wide edges can be tricky. Fortunately, I did my research. It was time consuming, but not difficult.  If I can do it, so can you. Before you joint an edge it’s important that you establish a reference face that is flat, straight, and free of twist. I covered how I accomplished this here: Milling the … Read more