Roubo Workbench Build Complete

Completed Roubo Workbench

They say that the journey is more important than the destination.  I agree.  However, it’s hard not to get excited about knocking this off of the list. After some deliberation, I decided to finish the workbench with boiled linseed oil.  I found that the best way to apply the finish was with a squeeze bottle … Read more

Roubo Workbench: I Met the Devil…

cutting the shiplap joint

…and he lives in the details. I thought I would have completed the Roubo workbench by now.  I’m getting close, but these little tasks add up. I did finish the shelf.  I created 1-1/4″ square ledgers and screwed them to each of my stretchers.  These are the only screws found on the entire workbench.  The … Read more

Roubo Workbench Build: Draw Boring the Base

A close up of the drawbored joints

I did a lot of research while designing my Roubo workbench.  There are many ways to bring everything together.  However, my favorite approach was draw boring the mortise and tenon joints.  There is no need for any glue, and the joint should stay tight for ages.  As of my last post, I didn’t think I … Read more

Roubo Build: Installing the Bench Crafted Classic Leg Vise with Criss-Cross Retro

The past weeks have been hectic, but I was finally able to get the Bench Crafted classic leg vise installed.  The installation was a little daunting, but careful layout ensured a good fit.

I started laying out the criss-cross mortises by marking where I wanted the bottom of the chop on the leg.  From there, I was able to mark out the mortise and vise screw locations.  Then, I carefully transferred my lines to the chop.  I roughed out the mortises on the drill press.  I cleaned them up with a plunge router and chisel.

With the mortises complete, I fit the retro brackets and marked the machine screw holes.  I bored out pilot holes on the drill press, and then tapped them with a 5/16-inch bottoming tap.  Everything came together nicely.

Next, I bored a counter-bore in the leg for the acetal bushing.  I finished boring the holes for the vise screw and gave everything a test fit.  Then, it was only a matter of attaching the rest of the hardware.

If I had to do it over again, I would have used a larger router bit to clean up the criss-cross mortises.  Cleaning up the bottom of the mortises in six or seven passes was time-consuming.  I still have to shape the chop, but that will be the easy part.

Next up, draw boring.  Stay tuned.

You can find links to my other Roubo posts here:  Project Index

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That’s a bit of a Stretch…

Clamp your stretcher to your leg

With  all four legs fitted to the top, I’m rounding 3rd and heading for home.  That’s a bit of a stretch.  I still have many details to work out, a vise to install, chop and sliding dead-man to complete, and the stretchers. Fitting the Roubo Workbench Stretchers I milled up the stretchers much the same … Read more

Roubo Workbench Build: Chopping Mortises by Hand

Roughed out mortise

The mortises in the top are huge.  When I say huge, they are caverns of darkness that suck the life force from unsuspecting victims.  They measure two inches wide, by 5 inches long, by two inches deep.  There are four of these soul sucking vampires to slay.  If you want to face these monsters, you’ll … Read more